Enhancing the Geometrical Performance Using Initially Conical Cylinder Liner in Internal Combustion Engines - A Numerical Study

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Alshwawra, Ahmad; Pohlmann-Tasche, Florian; Stelljes, Frederik; Dinkelacker, Friedrich: Enhancing the Geometrical Performance Using Initially Conical Cylinder Liner in Internal Combustion Engines - A Numerical Study. In: Applied Sciences 10 (2020), Nr. 11, 3705. DOI: https://doi.org/10.3390/app10113705

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Sum total of downloads: 110




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Abstract: 
Reducing friction is an important aspect to increase the efficiency of internal combustion engines (ICE). The majority of frictional losses in engines are related to both the piston skirt and piston ring–cylinder liner (PRCL) arrangement. We studied the enhancement of the conformation of the PRCL arrangement based on the assumption that a suitable conical liner in its cold state may deform into a liner with nearly straight parallel walls in the fired state due to the impact of mechanical and thermal stresses. Combining the initially conical shape with a noncircular cross section will bring the liner even closer to the perfect cylindrical shape in the fired state. Hence, a significant friction reduction can be expected. For the investigation, the numerical method was first developed to simulate the liner deformation with advanced finite element methods. This was validated with given experimental data of the deformation for a gasoline engine in its fired state. In the next step, initially conically and/or elliptically shaped liners were investigated for their deformation between the cold and fired state. It was found that, for liners being both conical and elliptical in their cold state, a significant increase of straightness, parallelism, and roundness was reached in the fired state. The combined elliptical-conical liner led to a reduced straightness error by more than 50% compared to the cylindrical liner. The parallelism error was reduced by 60% to 70% and the roundness error was reduced between 70% and 80% at different liner positions. These numerical results show interesting potential for the friction reduction in the piston-liner arrangement within internal combustion engines.
License of this version: CC BY 4.0 Unported
Document Type: Article
Publishing status: publishedVersion
Issue Date: 2020
Appears in Collections:Fakultät für Maschinenbau

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pos. country downloads
total perc.
1 image of flag of Germany Germany 56 50.91%
2 image of flag of United States United States 20 18.18%
3 image of flag of China China 12 10.91%
4 image of flag of Portugal Portugal 3 2.73%
5 image of flag of France France 3 2.73%
6 image of flag of Slovenia Slovenia 2 1.82%
7 image of flag of Russian Federation Russian Federation 2 1.82%
8 image of flag of Netherlands Netherlands 1 0.91%
9 image of flag of Mexico Mexico 1 0.91%
10 image of flag of Kenya Kenya 1 0.91%
    other countries 9 8.18%

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